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Nuclear energyCarbon-freeHigh pressureHigh temperatureIndustrial scale

Pressurized Water Reactor (PWR)

The most widely deployed nuclear reactor design in the world (~70 % of the fleet). Primary-loop water, pressurized to 155 bar to stay liquid at 320 °C, carries fission heat from UO₂ fuel to a steam generator that feeds the turbine.

Electricity from fission or fusion

Key reaction

²³⁵U + n → ¹⁴¹Ba + ⁹²Kr + 3 n + ~200 MeV (chaîne de fission)

Operating conditions

Temperature
280-320°C
Pressure
155bar
Catalyst
U-235 enrichi (3-5 %), modérateur H₂O, contrôle B/Cd
Phase
liquid

How it works

Pressurized Water Reactor (PWR) plant diagramThree-loop diagram: (1) primary water at 155 bar / 320 °C circulates through the reactor vessel containing UO₂ fuel and control rods, then through the steam generator; (2) secondary water boiled by the steam generator drives the turbine coupled to the alternator that produces electricity; (3) tertiary water (river, sea or cooling tower) condenses the spent steam from the turbine.Containment buildingReactor vesselUO₂fuel320 °C · 155 barSteam generatorGVPrimary loopsteamTurbine~AlternatorElectricity900-1600 MWeCondenserCoolingriver / seaPrimary (155 bar)Secondary (steam)Tertiary (cooling)
Three hydraulically separated loops: radioactivity stays confined to the primary loop, inside the containment building.

How it works

A PWR plant rests on three hydraulically separated water loops, which makes it particularly safe: the reactor-core water, potentially contaminated by neutron activation, never leaves the reactor building. In the core, fuel assemblies of UO₂ enriched to about 3-5 % uranium-235 sustain a controlled fission reaction. Each ²³⁵U fission releases ~200 MeV, mostly as kinetic energy of the fragments — and that energy becomes heat in the coolant. Control rods (boron + cadmium alloys) absorb excess neutrons, enabling power modulation or shutdown. Primary-loop water, kept liquid at 320 °C by a pressure of 155 bar, crosses the core then the steam generator. There, it transfers heat to the secondary loop water, which boils at lower pressure (~70 bar). That steam drives the turbine coupled to the alternator, producing electricity. The steam is then condensed by a third loop (river/sea water or cooling tower) before returning to the steam generator. The Gen-III EPR (European Pressurized Reactor) keeps this architecture and adds passive safety: corium catcher in case of meltdown, double containment, four-fold redundancy of safety systems. A modern PWR plant typically produces 900 to 1,600 MWe and runs for 18-24 months between refuelings.

Key components

The role of each main part, and the elements / compounds it involves.

  • Containment building

    Last safety barrier — contains radioactivity even in case of primary loop rupture or partial core meltdown.

    Cylindrical pre-stressed concrete building (~1 m thick), often lined with a sealed metal liner. Designed to withstand internal overpressure (~5 bar), aircraft impact, and earthquakes. EPR (Gen III+) plants use a double containment with a ventilated under-pressure annulus for near-total tightness.

    Béton précontraint ~1 m · résiste 5 bar interne · double peau (EPR)

  • Reactor vessel

    Houses the core (fuel assemblies + control rods) immersed in pressurized primary water.

    Single-piece forged steel cylinder, dished bottom, ~12 m tall, ~4-5 m diameter, walls 20-25 cm thick. Pressurized to 155 bar to keep water from boiling at 320 °C. Outgoing neutrons are absorbed by a vessel internally clad in stainless steel. The vessel is the non-replaceable item that defines the reactor's lifetime (40-80 years).

    Acier forgé · 155 bar · 320 °C · 12 m × 4-5 m · paroi 20-25 cm

    See also :uo2h2ofe
  • UO₂ fuel assemblies

    Site of nuclear fission — the energy from each fissioned ²³⁵U becomes heat in the primary coolant.

    UO₂ ceramic pellets (Ø 8-9 mm × 10 mm tall) sintered and stacked inside zirconium-alloy cladding (Zircaloy or M5™), forming ~4 m fuel rods. ~250 rods per assembly, ~150-200 assemblies per core. ²³⁵U enrichment is 3-5 % (vs 0.72 % natural). Each fission releases ~200 MeV — about 80 GJ per gram of fissioned ²³⁵U.

    Pastilles UO₂ Ø 8 mm · gaine zirconium · enrichissement ²³⁵U 3-5 %

    See also :uo2u
  • Control rods

    Regulate power and shut down the chain reaction by absorbing free neutrons.

    Rods made of Ag-In-Cd alloy (80 % Ag, 15 % In, 5 % Cd) or B₄C, lowered between fuel rods from the top of the vessel. Boron and cadmium have huge thermal-neutron capture cross-sections. Full insertion during emergency shutdown ('scram'): ~2 seconds. Fine power regulation also uses soluble boron in the primary water (~600 ppm at start of cycle).

    Ag-In-Cd ou B₄C · scram en ~2 s · bore soluble 0-1500 ppm

    See also :bcdagin
  • Steam generator

    Heat exchanger between the primary loop (radioactive) and the secondary loop (clean water that boils).

    Vertical cylinder (~21 m tall, ~5 m diameter) containing ~5500 U-tubes in Inconel 690 alloy (resistant to stress-corrosion cracking). Primary water at 320 °C flows inside the tubes, secondary water at 70 bar bathes them from the outside and boils at 285 °C. Heat exchange surface ~7000 m². Each PWR has 3 or 4 of these — their integrity is critical: a tube leak is the most closely watched incident in the fleet.

    Inconel 690 · ~5500 tubes en U · ~7000 m² · 70 bar / 285 °C secondaire

    See also :h2ofenicr
  • Pressurizer

    Holds the primary loop pressure at 155 bar to prevent boiling at 320 °C.

    Vertical vessel partly filled with water, capped by a steam cushion (saturated liquid/vapor equilibrium at 345 °C / 155 bar). Thermal expansion of the heated primary fluid raises water level and compresses the steam — pressure rises. Electric heaters at the bottom and cold-water sprays at the top give fine control (±2 bar). If pressure drifts too much, relief valves discharge steam to a quench tank.

    155 bar · 345 °C · chauffages électriques + spray · soupapes sûreté

  • Turbine-alternator

    Converts steam's kinetic energy into electricity (~37 % net efficiency).

    Multi-body steam turbine (HP + 2 or 3 LP stages) spinning at 1500 or 3000 rpm, coupled to a hydrogen-cooled synchronous alternator. A 1300 MWe PWR turbine consumes ~6500 t/h of steam. Carnot efficiency caps at ~40 % (saturated steam at 285 °C, cold sink at 25 °C) — hence the importance of a good cold sink. This is the 'classical' part of the process, identical to a gas or coal plant.

    HP + LP · 1500-3000 tr/min · ~6500 t/h vapeur · rendement net ~37 %

  • Tertiary condenser

    Condenses the spent steam from the turbine in a closed loop, sending it back to the steam generator.

    Massive heat exchanger (~30,000 m² of brass or titanium tubes) cooled by river water, seawater, or cooling-tower water. The vacuum created by condensation (~50 mbar absolute) boosts turbine efficiency. A 1300 MWe plant typically rejects 2000 MW of waste heat to the tertiary loop — hence the iconic white plumes from cooling towers (pure water vapor, no radioactivity).

    ~30 000 m² · vide ~50 mbar · ~2000 MW chaleur rejetée · panache = vapeur pure

    See also :h2o

Physical and chemical principles

The fundamental laws that make this process possible — and the constraints they impose.

  • Controlled nuclear chain reaction

    A thermal neutron hits a ²³⁵U nucleus → fission into two fragments + 2 or 3 neutrons + ~200 MeV. If each fission produces on average exactly 1 neutron that causes another fission (k_eff = 1), the reactor is critical: power stays constant. Above, power climbs; below, it decays. All control consists of holding k_eff close to 1 via control rods and soluble boron.

    ²³⁵U + n → ¹⁴¹Ba + ⁹²Kr + 3 n + ~200 MeV
    Applies to components :combustible-uo2barres-controle
  • Neutron moderation by water

    Neutrons born from fission are fast (~2 MeV) and too energetic to efficiently fission ²³⁵U. Water slows them via elastic collisions with H₂O protons — typically 18-20 collisions to drop to ~0.025 eV (thermal speed). At that energy ²³⁵U's fission cross-section is ~580 barns, vs ~1 barn for fast neutrons. That's why a PWR needs water in the core — without it the reaction dies.

    n_rapide + H_eau → n_thermique (~0,025 eV)
    Applies to components :cuve-reacteurcombustible-uo2
  • Two-phase heat transport and Rankine cycle

    Primary water stays liquid at 320 °C thanks to 155 bar, carries heat to the steam generator. Secondary water at 70 bar boils there at 285 °C, becomes superheated steam, expands through the turbine releasing its kinetic energy, then is recondensed in the condenser. A classical Rankine cycle — identical to a coal plant, except the heat source is nuclear.

    η_Carnot ≈ 1 − T_froide / T_chaude ≈ 40 % théo · ~37 % réel

Compounds involved

Main applications

  • Low-carbon baseload electricity95 %
  • Industrial heat cogeneration3 %
  • Seawater desalination1 %
  • Naval military propulsion1 %

Generation IV, SMR and closing the fuel cycle

PWR technology is mature (60 years of feedback), but faces three fronts: modularize to lower cost and delay (SMR), improve passive safety (Gen III+ EPR, Gen IV), and close the fuel cycle to limit long-lived waste (MOX, breeders, minor actinide recycling). In parallel, vessel lifetime extension (40 → 60 → 80 years) hinges on monitoring neutron embrittlement of the steel.
  • SMR (Small Modular Reactors) : réacteurs ~300 MWe préfabriqués (NuScale, Rolls-Royce SMR, NUWARD)
  • EPR (gen III+) : récupérateur de corium, redondance quadruplée, double enceinte (Flamanville 3, Hinkley Point C)
  • Combustible MOX : recyclage du Pu issu du retraitement (jusqu'à 30 % du cœur en France)
  • Combustible ATF (Accident Tolerant Fuel) : gainages SiC ou revêtements Cr pour ralentir l'oxydation en cas d'accident
  • Surveillance des cuves par éprouvettes témoins pour prolonger l'exploitation à 60-80 ans
  • Réacteurs de IV génération (sels fondus, gaz à haute température, métal liquide) — démonstrateurs en cours

Similar or competing processes

Related industrial processes — alternative chemistry, alternative technology.

  • centrale-bwr

    Boiling water reactor: water boils directly in the vessel (~70 bar). Single loop, no steam generator — simpler but the turbine steam is radioactive.

  • centrale-candu

    Canadian heavy-water reactor (D₂O): can use unenriched natural uranium thanks to D₂O's very low neutron absorption. On-load refueling.

  • epr

    Gen III+ evolution of the French/German PWR: 1600-1700 MWe, passive safety, 60+ year lifetime (Flamanville 3, Olkiluoto 3, Hinkley Point C).

  • reacteur-sels-fondus

    Molten salt reactor (Gen IV): fuel dissolved in liquid fluoride salts at 700 °C — intrinsic safety, higher efficiency, reduced waste. Demonstrators underway (TerraPower, Copenhagen Atomics).

History and discovery

Discovery year1957
First industrial deployment1957
Westinghouse Electric (Shippingport, USA)· États-Unis
Sources
  • IAEA — Nuclear Power Reactors in the World (PRIS)
  • OECD/NEA — Nuclear Energy Data
  • EDF — La filière REP française
  • ASN — Sûreté des réacteurs à eau pressurisée
  • Westinghouse — AP1000 design control document
Processes